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For the sake of knife sharper |
In the car the industry usage aluminum metal alloy material with other have
the color metals the metal alloy material, for example plastics material,
synthesize carbon fiber material, glass fiber material and glue to connect
material dosage continuously increment of under the circumstance, diamond
Tu2 Ceng2 Dao of dosage also continuously increment.PKD knife, many crystal
diamond knife be a kind of several near in the last years slice to pare Gao
degree of hardness material usually usage of knife material, and they have
already outrun hard quality metal alloy knife as well in the timber process the
business enterprise of top good performance.According to expert estimate,
world PKD knife of year sale quantity will more than USD 350,000,000, among
them 52% PKD knife application at car produce business enterprise and zero
parts suppliers.
The PKD knife process of expenses very Gao, the price of its semi-finished
product compare cost a lot also.Usage PKD knife of slice to pare to process
namely time-consuming and then hard to tackle.And discard an article rate to
return equal Gao.In addition to several shape and size of manufacturing
error margin outside, because of the brittleness of PKD material very Gao,
easiest the emergence collapse ground indentation in slicing to pare blade,
this is nicety knife produce factory house to PKD knife produce process of the
difficulty do of description.In the PKD knife of the development the process,
now probably more economy, more superior quality of assurance this kind of
PKD knife of produce process, electricity the spark is to process PKD knife of
good slice to pare a method.
Integration the A sit mark stalk and measure system
The PKD is a kind of burn knot but become of synthesize diamond Pi to
anticipate a piece.It has metals to slice structure shape of pare the knife
and make the hard quality material(carbonization Wu) as a Ji body.This kind
of metals Ji slice to pare material to have certain of electrical conductivity,
this make PKD knife of electricity decay the line incise perhaps electricity
decay process to make possible.The electricity decay to process an
importance of mission BE:Process a qualified razor blade in the PKD
semi-finished product burned knot but become.But the electricity decay
to process to need to be solve of another problem BE:To the PKD knife
which install in the knife body re- carry on blade to whet and make it be
getting sharper.Is this, the Agie company is their Agiecuts lather equipment
a set of accommodation of generator, signal occurrence machine, new of
appropriation software, machine parts and A turn round sit mark stalk system.
At exaltation PKD razor blade of electricity decay process ability and
electricity decay process quality, the electrical engineering have importance
of function, for example what Agie company usage be an IPG(the
intelligence turn electrical engineering), and adoption Ecut electrical
engineering control technique, make the electrical engineering system
of tool machine be able to be applicable to various high speed slice to pare
with electricity decay process.Electricity decay process of incise silk
continuously of incise and decay dissimilarity of metals material:The hard
quality material in the PKD razor blade with burn knot material.
Nicety, machine and electrical engineering system of high performance
return cant complete satisfy PKD razor blade blade whet of demand, return
cant assurance economy efficiently of produce be qualified perhaps say
blade to whet a qualified PKD razor blade.They return the software control
that have to depend on efficiently procedure.
Pass a company with the Esco limited liability of the second Chen of close
ooperation, Agie company development the EDMMap software of Windows
system.It can according to knife of several the size be born turn round to
slice to pare NC that process knifes measure, electricity decay process and
the blade whet to process procedure.Precision of obtain razor blade actual
position, actual angle with slice parameter of pare the noodles shape is
Gao accuracy electricity decay process of prior condition.Had better be
direct in the production process the tool machine measure these data,
perhaps in five sit the mark the diagraph the tool machine measure, all
of produce preparation with slice to pare to process a data should have
a network to adjust the ability for use.
In the PKD knife the electricity of the corrosion process, the CAD/CAM
system be the foundation that have to have.The procedure control software
can adjust a CAD document of use the DXF format, knife can in any angle,
any positions carrying on measure to the PKD razor blade be the foundation
which acquire accurate knife parameter.The tool machine clip parameter of
hold the component, all keep in the tool machine the number control the
database of system, knife slice to pare blade length and knife diameter can
from operation oneself definition, in the meantime operation still need to
whet a direction for the blade of the PKD razor blade, empress Cape, front
Cape, pour Cape, pour the width of Leng and slice an amount of pare the
blade.
A great deal of of test point can accurately acquire actual several parameter
Carry on an electricity corrosion PKD knife on the tool machine of process
from the knife measure beginning.(in the knife of the tool machine sit the
mark fasten measure knife of opposite pack to clip length and angle)While
measure, measure system to knife the razor blade carry on much a point
measure, particularly is collect a great deal of of slice and pare blade of data,
for next move of electricity decay process to make good preparation.These
examination arrive of knife, razor blade data assurance knife slice to pare
blade exactitude of whet to pare, and can in aftertime of the usage
convenience of carry on knife size of compensate.Change 1 say:Some razor
blade slice to pare blade after collapse groundly through measure can in
aftertime of several tool machine sit mark stalk direction top to get size
compensate and make it process a qualified product.In this kind of the
electricity the corrosion process, usage of still the line incise copper wire,
and from operation enactment electricity decay incise of walk knife number
of times.The PKD razor blade is in the standard of electricity decay the line
incise copper wire(the brass silk diameter 0.1~0.25 mm) of decay incise
end model.Number control a process of procedures result will with the
sketch manifestation, and keep get up.
In the PKD manily crystal incise of semi-finished product of the diamond
razor blade process, incise of usage into is a 4~10 mm/min for speed, this
with is incised the material of razor blade to have relation with thickness,
the surface quality of razor blade and the crystal grain of the razor blade
be thick thin relevant.Can attain of slice to pare the blade sharp degree
as 2~3 μ ms.
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